RPM racing BS702 Reparaturanleitung

www.wackergroup.comVibratory RammersBS 50 / BS 60 / BS 70BS 500 / BS 600 / BS 700BS 65 / BS 650DS 70 / DS 720REPAIR MANUAL0114549 0091107 en0114549

Safety Information Rammer Repairwc_si000112gb.fm 101.1.17 ALWAYS be sure the rammer will not tip over, roll, slide, or fall whennot being operated.1.1

Technical Data Rammer Repairwc_td000112gb.fm 1009. Technical Data9.1 BS 50-2Item Number:BS 50-20009380, 0009382, 0009384, 00094100009411, 0009413, 062

Rammer Repair Technical Datawc_td000112gb.fm 1019.2 BS 50-4Item Number:BS 50-40009386, 06200770620108BS 50-4s0620071, 0620078RammerEngine ModeltypeWM9

Technical Data Rammer Repairwc_td000112gb.fm 1029.3 BS 500Item Number:BS 5000007550, 0008048 0008049, 0009074, 0009075RammerEngine Modeltype WM80Engin

Rammer Repair Technical Datawc_td000112gb.fm 1039.4 BS 500SItem Number:BS 500S0009211RammerEngine Modeltype WM80Engine Speed - fullrpm 4700 ± 100Engin

Technical Data Rammer Repairwc_td000112gb.fm 1049.5 BS 50-2iItem Number:BS 50-2i0009332, 00093380009414, 00094160009473, 0620026BS 50-2i00093830009412

Rammer Repair Technical Datawc_td000112gb.fm 1059.6 BS 500-oiItem Number:BS 500-oi0009165, 0009343RammerEngine Modeltype WM80Engine Speed - fullrpm 44

Technical Data Rammer Repairwc_td000112gb.fm 1069.7 BS 60/70-2Item Number:BS 60-2000938800094170009421BS 60-200093910009418BS 70-200093970009399000942

Rammer Repair Technical Datawc_td000112gb.fm 1079.8 BS 60-4Item Number:BS 60-40009340, 06200000620051, 06201090620110BS 60-4s0620072, 06200730620074Ra

Technical Data Rammer Repairwc_td000112gb.fm 1089.9 BS 600/700Item Number:BS 6000007551, 00082070009076, 0009307BS 7000007552, 00080510008052, 0009308

Rammer Repair Technical Datawc_td000112gb.fm 1099.10 BS 600SItem Number:BS 600S0009212RammerEngine Modeltype WM80Engine Speed - fullrpm 4600 ± 100Engi

Rammer Repair Safety Informationwc_si000112gb.fm 111.2 Operator Safety while using Internal Combustion EnginesInternal combustion engines present spec

Technical Data Rammer Repairwc_td000112gb.fm 1109.11 BS 60/70-2iItem Number:BS 60-2i00093390009419BS 60-2i00093930009420BS 70-2i0009341000940100094260

Rammer Repair Technical Datawc_td000112gb.fm 1119.12 BS 600/700-oiItem Number:BS 600-oi0009166, 0009262BS 700-oi0009167, 0009328RammerEngine Modeltype

Technical Data Rammer Repairwc_td000112gb.fm 1129.13 BS 600/700 High AltitudeItem Number:BS 6000009077BS 7000009079RammerEngine Modeltype WM80Engine S

Rammer Repair Technical Datawc_td000112gb.fm 1139.14 BS 65-VItem Number:BS 65-V0009396, 0009423RammerEngine ModeltypeWM80Engine Speed - fullrpm4400 ±

Technical Data Rammer Repairwc_td000112gb.fm 1149.15 BS 650Item Number:BS 6500008209RammerEngine Modeltype WM80Engine Speed - fullrpm 4350 ± 100Engine

Rammer Repair Technical Datawc_td000112gb.fm 115NOTES

Technical Data Rammer Repairwc_td000112gb.fm 1169.16 DS 70Item Number:DS 70000934200094020009403DS 7006200490620050DS 70062005206200530620054RammerOpe

Rammer Repair Technical Datawc_td000112gb.fm 117Item Number:DS 70000934200094020009403DS 7006200490620050DS 70062005206200530620054EngineEngine Type s

Technical Data Rammer Repairwc_td000112gb.fm 1189.17 DS 720Item Number:DS 7200008200Rev. 115 and lower0008203Rev. 114 and lowerDS 7200008200Rev. 116 a

Rammer Repair Technical Datawc_td000112gb.fm 119Item Number:DS 7200008200Rev. 115 and lower0008203Rev. 114 and lowerDS 7200008200Rev. 116 and higher00

Safety Information Rammer Repairwc_si000112gb.fm 121.3 Service SafetyA poorly maintained machine can become a safety hazard! In orderfor the machine

Technical Data Rammer Repairwc_td000112gb.fm 120

Threadlockers and SealantsThreadlockers and SealantsThreadlocking adhesives and sealants are specified throughout thismanual by a notation of “S” plus

Threadlockers and SealantsThreadlockers and Sealants (continued)Threadlocking adhesives and sealants are specified throughout this manual by a notatio

Torque ValuesTorque ValuesMetric Fasteners (DIN)TORQUE VALUES (Based on Bolt Size and Hardness) WRENCH SIZESize Nm ft.lb. Nm ft.lb. Nm ft.lb. Metric I

Torque ValuesTorque Values (continued)Inch Fasteners (SAE)Size Nm ft.lb. Nm ft.lb. Nm ft.lb. Metric Inch Metric InchNo.4 0.7 *6 1.0 *14 1.4 *12 5.5 1/

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Rammer Repair Safety Informationwc_si000112gb.fm 131.4 Service and Repair SafetyThe service procedures contained in this manual are intended for useby

General Rammer Repairwc_tx000284gb.fm 142. General2.1 DescriptionRammers are designed to compact loose soils and gravel to preventsettling and to prov

Rammer Repair Generalwc_tx000284gb.fm 152.4 BellowsThe bellows provides a flexible joint between the ramming system andthe upper machinery. It seals o

General Rammer Repairwc_tx000284gb.fm 162.8 Recommended Special ToolsSee Graphic: wc_gr001305rmP/N 0081423 Spring box toolP/N 0117972 Clutch pullerP/N

Rammer Repair Generalwc_tx000284gb.fm 172.9 Recommended Repair ToolsHex key or socket: 4 mm, 5 mm, 6 mm, 8 mmRatchet wrenchExtensionSockets: 10 mm, 1

General Rammer Repairwc_tx000284gb.fm 182.10 Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)DailybeforestartingAfterfirst5hoursEveryweekor 25hour

Rammer Repair Generalwc_tx000284gb.fm 192.11 Periodic Maintenance Schedule (BS 500/600/700/650)DailybeforestartingAfterfirst5 hoursEveryweekor 25hours

General Rammer Repairwc_tx000284gb.fm 202.12 Periodic Maintenance Schedule (BS 50/60/70-2i)DailybeforestartingAfterfirst5hoursEveryweekor 25hoursEvery

Rammer Repair Generalwc_tx000284gb.fm 212.13 Periodic Maintenance Schedule (BS 500/600/700-oi)DailybeforestartingAfterfirst5hoursEveryweekor 25hoursEv

General Rammer Repairwc_tx000284gb.fm 222.14 Periodic Maintenance Schedule (DS 70)DailybeforestartingAfterfirst5hoursEveryweekor25 hoursEverymonthor10

Rammer Repair Generalwc_tx000284gb.fm 232.15 Periodic Maintenance Schedule (DS 720)DailybeforestartingAfterfirst5hoursEveryweekor25 hoursEverymonthor1

General Rammer Repairwc_tx000284gb.fm 242.16 Transporting the Rammer (BS Models)See Graphic: wc_gr0000502.16.1 Always shut off the engine and close th

Rammer Repair Generalwc_tx000284gb.fm 252.17 Transporting the Rammer (DS Models)See Graphic: wc_gr0000632.17.1 Always shut off the engine and close th

General Rammer Repairwc_tx000284gb.fm 262.18 Long-Term Storage (BS Models)2.18.1 Drain the fuel from the tank.2.18.2 Start the engine and run it until

Rammer Repair Generalwc_tx000284gb.fm 27Notes

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 283. Guide Handle and Engine3.1 Air Cleaner (BS 500/600/700/650, DS720)See Graphic: wc_gr001307r

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 29

Rammer Repair Forewordwc_tx000360gb.fm 3This manual covers machines with Item Number: BS 50-4 0009386, 0009415, 0620108, 0620071, 0620077, 0620078BS 5

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 303.2 Air Cleaner (BS 50/60/70-2, BS 65, DS 70)See Graphic: wc_gr001168NEVER use gasoline or oth

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 313.3 Air Cleaner (BS 50/60-4)See Graphic: wc_gr001306NEVER use gasoline or other types of low f

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 323.4 Silencing CoverSee Graphic: wc_gr001309rmRecommended ToolsRatchet WrenchTorque WrenchHex K

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 333.5 Guide HandleSee Graphic: wc_gr003704Recommended ToolsRatchet WrenchSocket: 10 mmScrewdriv

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 343.6 Shock MountsSee Graphic: wc_gr003705Recommended ToolsRatchet WrenchTorque WrenchLoctite 24

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 353.7 Throttle ControlSee Graphic: wc_gr0038763.7.1 Adjust the nut (a) on the throttle control

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 363.8 Tillotson Carburetor (BS 500/600/700/650 only)See Graphic: wc_gr001308rmRecommended ToolsR

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 373.8.4 Close the fuel valve and disconnect the fuel line from the carburetor.See the section Fu

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 383.9 Fuel Lines (BS 50/60/70-2, BS 65)See Graphic: wc_gr001493ALWAYS follow the instructions wh

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 393.10 Fuel Tank (BS Models)See Graphic: wc_gr001312rm3.10.1 Remove the silencing cover.3.10.2 C

Foreword Rammer Repairwc_tx000360gb.fm 4Operating / Parts InformationYou must be familiar with the operation of this machine before youattempt to trou

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 403.11 Fuel Tank (DS Models)See Graphic: wc_gr001313rm3.11.1 Remove the silencing cover.3.11.2 D

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 41wc_gr001313rmabdecf

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 423.12 Fuel Tank Cap See Graphic: wc_gr004562To disassemble and clean the fuel tank cap:3.12.1 G

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 43ebcdwc_gr004562agf

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 443.13 Muffler (BS Models)See Graphic: wc_gr001314rmRecommended ToolsRatchet wrenchTorque wrench

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 453.14 Engine Cooling FinsRecommended ToolsScrewdriverCompressed airThe Wacker WM 80 engine is a

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 463.15 Muffler (DS Models)See Graphic: wc_gr001315rmRecommended ToolsRatchet wrenchTorque wrench

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 47w c _ g r 0 0 1 3 1 5 r macbd

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 483.16 Removing WM 80 Engine From BS Model RammersSee Graphic:wc_gr002935Removal:3.16.1 Stop the

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 49wc_gr002935dabecd

Rammer Repair Table of Contentswc_br0114549en_008TOC.fm 51. Safety Information 81.1 Operating Safety ...

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 503.17 Removing WM 90 Engine From BS Model RammersSee Graphic: wc_gr001954, wc_gr003661, wc_gr00

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 51dejfwc_gr001954blackwc_gr003661

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 523.18 Engine (DS Models)See Graphic: wc_gr001317rmRecommended ToolsRatchet wrenchTorque wrenchS

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 53w c _ g r 0 0 1 3 1 7 r ma

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 543.19 Clutch (BS Models)See Graphic: wc_gr01318rmRecommended ToolsImpact wrenchTorque wrenchSoc

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 55w c _ g r 0 0 1 3 1 8 r mbacBS Models

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 563.20 Clutch (DS 720 only)See Graphic: wc_gr001319rmRecommended ToolsImpact wrenchTorque wrench

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 57cabwc_gr001319rmDS 720 Models

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 583.21 Clutch (DS 70 only)See Graphic: wc_gr002372rmRecommended ToolsImpact wrenchTorque wrenchN

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 59DS 70 Modelswc_gr002372rmabc

Table of Contents Rammer Repairwc_br0114549en_008TOC.fm 63.9 Fuel Lines (BS 50/60/70-2, BS 65) ...3

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 603.22 Engine Oil (DS 720 Only)See Graphic: wc_gr001320rm, wc_gr000057Engine oilCheck oil level:

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 61w c _ g r 0 0 1 3 2 0 r mHLaabc

Guide Handle and Engine Rammer Repairwc_tx000285gb.fm 623.23 Engine Oil (DS 70 only)See Graphic: wc_gr000066 and wc_gr0000673.23.1 Drain the oil while

Rammer Repair Guide Handle and Enginewc_tx000285gb.fm 633.24 Engine Oil (BS 50/60-4 only)See Graphic: wc_gr002431 and wc_gr0000673.24.1 Drain the oil

Ramming System Rammer Repairwc_tx000286gb.fm 644. Ramming System4.1 BellowsSe Graphic: wc_gr001321rmRecommended ToolsRatchet wrenchTorque wrenchHex ke

Rammer Repair Ramming Systemwc_tx000286gb.fm 65Installation4.1.9 Oil the inner edges of the bellows.4.1.10 Place the lower clamp (f) on the protective

Ramming System Rammer Repairwc_tx000286gb.fm 664.1.20 Fasten the guide cylinder to the crankcase. Apply Loctite 243 andtorque the screws to 43 Nm (32

Rammer Repair Ramming Systemwc_tx000286gb.fm 674.2 Ramming ShoeSee Graphic: wc_gr001323rmRecommended ToolsRatchet wrenchTorque wrenchSocket: 19 mm Dam

Ramming System Rammer Repairwc_tx000286gb.fm 684.3 Spring System Cover Removal and InstallationSee Graphic: wc_gr001324rmRecommended ToolsRatchet wren

Rammer Repair Ramming Systemwc_tx000286gb.fm 69wc_gr001324rmHydraulic Press Method

Rammer Repair Table of Contentswc_br0114549en_008TOC.fm 76. Oil Injection (if equipped) 906.1 Float Switch Testing and Replacement ...

Ramming System Rammer Repairwc_tx000286gb.fm 70See Graphic: wc_gr001325rmThreaded Rod Removal Method4.3.15 Remove the ramming shoe per section Ramming

Rammer Repair Ramming Systemwc_tx000286gb.fm 71wc_gr001325rmThreaded Rod Method

Ramming System Rammer Repairwc_tx000286gb.fm 72See Graphic: wc_gr001326Spring Box Tool Removal Method4.3.1 Remove the ramming shoe per section Ramming

Rammer Repair Ramming Systemwc_tx000286gb.fm 73Spring Box Tool Methodabdcwc_gr0013264315324513452Screw Position Qty Machine1 2

Ramming System Rammer Repairwc_tx000286gb.fm 744.4 Spring SystemSee Graphic: wc_gr001327rm, wc_gr001328rmRecommended ToolsImpact wrenchSocket: 32 mm o

Rammer Repair Ramming Systemwc_tx000286gb.fm 75Assembly4.4.10 Slide the ram (e) into the spring cylinder (h).4.4.11 Reinstall the bushing (f) and the

Ramming System Rammer Repairwc_tx000286gb.fm 764.5 Inspecting the Spring SystemSee Graphic: wc_gr001329rmOver time, the constant compression and relea

Rammer Repair Ramming Systemwc_tx000286gb.fm 774.6 Protective PipeSee Graphic: wc_gr001330rmRecommended ToolsRatchet WrenchTorque WrenchExtensionHex S

Ramming System Rammer Repairwc_tx000286gb.fm 784.7 Ramming System Lubrication (BS 500/600/700/650, DS 720)See Graphic: wc_gr001331rmRecommended ToolsH

Rammer Repair Ramming Systemwc_tx000286gb.fm 794.7.9 Reinstall the seal-ring and the fill plug. Torque the fill plug to 47 Nm (35ft.lbs.).Note: An alt

Safety Information Rammer Repairwc_si000112gb.fm 81. Safety InformationThis manual contains DANGER, WARNING, CAUTION, NOTICE andNOTE callouts which mu

Ramming System Rammer Repairwc_tx000286gb.fm 80Check oil level:Check the oil level in the sightglass (a) daily before starting therammer. When checkin

Rammer Repair Ramming Systemwc_tx000286gb.fm 81Notes

Crankcase Rammer Repairwc_tx000287gb.fm 825. Crankcase5.1 Crank Gear and Connecting RodSee Graphic: wc_gr001332rm, wc_gr001333rmRecommended ToolsHex k

Rammer Repair Crankcasewc_tx000287gb.fm 835.1.14 The needle bearing (c) remains intact in the crankcase cover. Inspectthe needle bearing for wear and,

Crankcase Rammer Repairwc_tx000287gb.fm 84wc_gr001333rmponmf

Rammer Repair Crankcasewc_tx000287gb.fm 855.2 Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 only)See Graphic: wc_gr001334rmRecommended

Crankcase Rammer Repairwc_tx000287gb.fm 865.2.13 The crankgear needle bearing (19), oil seal (11), and ball bearing (10)remain intact in the bearing m

Rammer Repair Crankcasewc_tx000287gb.fm 87Assembly5.2.16 If the needle bearing (17) was removed, apply Loctite 609 to a newneedle bearing and press it

Crankcase Rammer Repairwc_tx000287gb.fm 885.3 Clutch Drum See Graphic: wc_gr001335rmRecommended ToolsHex Key: 8 mmLarge diameter retaining-ring pliers

Rammer Repair Crankcasewc_tx000287gb.fm 89Assembly5.3.14 If the needle bearing was removed, press a new bearing into the coveruntil the outer race is

Rammer Repair Safety Informationwc_si000112gb.fm 91.1 Operating Safety Familiarity and proper training are required for the safe operation of themachi

Oil Injection (if equipped) Rammer Repairwc_tx000288gb.fm 906. Oil Injection (if equipped)6.1 Float Switch Testing and ReplacementSee Graphic: wc_gr00

Rammer Repair Oil Injection (if equipped)wc_tx000288gb.fm 916.1.12 Ensure that the float switch plug is fully seated in the connector on theback of th

Oil Injection (if equipped) Rammer Repairwc_tx000288gb.fm 926.2 Oil Line Check ValveSee Graphic: wc_gr001527The the function of the oil line check val

Rammer Repair Oil Injection (if equipped)wc_tx000288gb.fm 93wc_gr001527ab

Oil Injection (if equipped) Rammer Repairwc_tx000288gb.fm 946.3 Oil Pump / Cartridge AssemblySee Graphic: wc_gr001528If the rammer was used for a long

Rammer Repair Low Oil Shutdown (if equipped)wc_tx000288gb.fm 957. Low Oil Shutdown (if equipped)7.1 Testing the Low Oil UnitSee Graphic: wc_gr003673Th

Troubleshooting Rammer Repairwc_tx000291gb.fm 968. Troubleshooting8.1 Engine Hard to Start(1)Does not apply to the DS 720 or DS 70 Rammer.Problem / Sy

Rammer Repair Troubleshootingwc_tx000291gb.fm 978.2 Engine Does Not Start(1)Does not apply to the DS 720 or DS 70 Rammer.8.3 Engine Does Not Accelerat

Troubleshooting Rammer Repairwc_tx000291gb.fm 988.4 Engine Overheats(1)Does not apply to the DS 720 or DS 70 Rammer.8.5 Rammer Does Not TampProblem /

Rammer Repair Troubleshootingwc_tx000291gb.fm 998.6 Rammer Jumps ErraticallyProblem / Symptom Reason / RemedyThere is oil or grease on the clutch.Insp